Set of 5 Profile-Counterprofile Cutters for Interior Doors (40–44 mm) – HSS M2
Advanced professional set consisting of 5 cutters — 2 large D160 mm cutters (profile-counterprofile), 2 small D120 mm cutters and 1 groove cutter D120×12 mm — plus 1 ring of 12 mm used when mounting the counterprofile. Designed for making interior doors with thicknesses between 40 and 44 mm. The profile width of the cutters covers this range directly, without complicated adjustments. All cutters are brazed with HSS M2 inserts.
| Working Thickness (B) |
Working Thickness (B)40 – 44 mm (finished element) |
| Set Configuration |
Set Configuration5 cutters: 2 × D160 mm (profile-counterprofile) + 2 × D120 mm + 1 × groove cutter D120×12 mm |
| Groove Cutter – Thickness |
Groove CutterD120 mm, cutting width 12 mm |
| Spacer Ring Included |
Ring Included1 × 12 mm ring, used when mounting the counterprofile |
| Thickness Adjustment |
Adjustment40–44 mm directly from the profile width of the cutters — no repositioning |
| Tenon Depth (Counterprofile) |
Tenon Depth60 mm |
| Cutting Edge Material |
Cutting Edge MaterialHSS M2 (high-speed steel, 6.5% Tungsten), brazed |
| Construction Type |
Construction TypeBrazed profile tools (monoblock after brazing, no removable inserts) |
| Cutting Edge Hardness |
Cutting Edge Hardness63 – 65 HRC |
| Bore (d) |
Bore (d)Ø30 mm standard | other bore sizes on request |
| Recommended Speed |
Recommended Speed6,000 – 9,000 RPM (optimized for CNC / spindle moulder) |
| Estimated Yield |
Estimated YieldUp to 3,000 linear meters (in softwoods, before the first resharpening) |
| Outer Diameter |
Outer DiameterAccording to the attached technical drawing (D160 mm / D120 mm depending on the piece) |
| Country of Origin |
Country of OriginUkraine |
🚀 DYNAMIC PROPERTIES AND PERFORMANCE:
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Advanced 5-Piece Set: the configuration with 2 large D160 mm cutters, 2 small D120 mm cutters and 1 groove cutter D120×12 mm covers the entire door profile — from the outer contour to the panel groove — without additional tools.
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40–44 mm Range from the Profile Width: the profile width of the cutters directly covers the entire 40–44 mm range, without complicated adjustment accessories or multiple rings.
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12 mm Ring for the Counterprofile: the ring included in the set is mounted when cutting the counterprofile, ensuring correct positioning of the cutters on the spindle.
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60 mm Tenon Depth: the counterprofile cutter produces a 60 mm deep tenon — suitable for solid structural joints on thicker doors, where a 36 mm tenon would be insufficient.
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Dedicated Groove Cutter (D120×12 mm): 12 mm groove for fitting the central panel, structurally matched to the profile of the other 4 cutters in the set.
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High-Quality Brazed Cutting Edge: all 5 cutters are professionally brazed with HSS M2 inserts, guaranteeing high mechanical resistance to shocks and impeccable finishes without fiber tear-out.
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Dynamic Balancing: reduces vibrations on the machine spindle, protecting the drive bearings and ensuring a perfectly smooth surface, ready for painting or varnishing.
⚠️ LIMITATIONS IN USE (HSS M2):
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Wood-Based Panel Restriction: ❌ NOT recommended for chipboard, MDF, HDF or exotic wood! The synthetic binder in these materials will prematurely wear the high-speed steel cutting edge.
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Intended Use: the set is optimized for natural solid wood (softwoods and common hardwoods) — for composite or agglomerated panels, contact us for the equivalent HW (K40) version made to order.
🛠️ HOW THE 40–44 MM RANGE WORKS:
The profile width of the large and small cutters is dimensioned to cover the 40–44 mm range directly, without additional adjustments for the usual working thickness. The included 12 mm ring is used only when mounting the counterprofile, according to the attached technical drawing.
📊 COMPATIBILITY BY MATERIAL TYPE (HSS M2)
Softwood (Spruce, Fir, Pine, Linden)
100%
Excellent: immaculate white finish, no burn marks – the ideal choice for spruce, fir or pine doors.
Hardwood (Beech, Oak, Ash)
80%
Good: efficient results, the cutting edge wears faster than on softwoods.
Chipboard / MDF / HDF / Plywood
Not recommended
The synthetic binder prematurely wears the HSS cutting edge.
🦺 SAFETY MEASURES:
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Mandatory protective equipment: safety glasses (against flying chips), mask or respirator (fine wood dust) and hearing protection for prolonged work.
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Watch your hands and fingers: keep a safe distance from the cutting zone and use feed/push devices where possible; never reach near moving cutters.
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Follow the mounting order of the set: the 5 pieces must be mounted exactly in the order shown in the technical drawing for the desired thickness – a wrong order changes the final profile and may unbalance the assembly.
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Check the clamping of the entire 5-piece stack and the tightening of the spindle nut before starting the machine.
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Respect the recommended speed of 6,000 – 9,000 RPM to avoid vibrations or the risk of cutting edge breakage.
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Resharpening: we recommend resharpening at a specialized service center to preserve the profile geometry and the original rake angle on all 5 pieces.