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SolGrat

Set of 3 Door Cutters Profile-Counterprofile – 40 mm | Code 04.11 | HSS or HW (K40)

SKU: 04.11-d32

€133,95 incl. VAT

Out of stock

Material x Bore (d)

HSS M2 - d32/30

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Profile-Counterprofile Cutter Set for Interior Doors (40 mm) – HSS M2 / HW (K40)

Active Working Thickness (B)	Working Thickness (B)40 mm (finished element)
Cutting Material	Cutting MaterialHSS M2 (high-speed steel, 6.5% Tungsten, brazed) \| HW (K40) (tungsten carbide, 85–92 HRC) – select the variant from the menu
Construction Type	Construction TypeBrazed profile tools (monobloc after brazing, no removable inserts)
Cutting Edge Hardness	Cutting Edge HardnessHSS M2 – 63–65 HRC \| HW (K40) – 85–92 HRC
Set Configuration	Set Configuration3 profile cutters + 1 calibrated spacer ring
Tenon from Counterprofile	Tenon from Counterprofile36 mm – the counterprofile cutter can produce a 36 mm tenon
Bore (d)	Bore (d)Ø32 mm (in stock) \| Ø30, Ø35 mm / Ø40 mm available on pre-order
Recommended Speed	Recommended Speed6,000 – 9,000 RPM (optimized for CNC / spindle moulder)
Estimated Yield	Estimated YieldUp to 3,000 linear meters (in softwoods, before the first resharpening)
Outer Diameter	Outer DiameterAccording to the attached technical drawing
Country of Origin	Country of OriginUkraine

Absolute Joint Precision: structurally optimized geometry for making 40 mm thick door frames and panels, ensuring zero tolerance in the profile-counterprofile joint.
36 mm Tenon from the Counterprofile: the counterprofile cutter is designed to produce a 36 mm tenon directly from the workpiece thickness — useful for structural joints (door frames, window sashes) without a separate tenoning operation.
High-Quality Brazed Cutting Edge: the inserts, regardless of the chosen material (HSS M2 or HW (K40)), are professionally brazed, guaranteeing high mechanical shock resistance and impeccable finishes without torn fibers.
Calibrated Modular System: the set of 3 cutters and the included spacer ring allows micrometric height adjustments, compensating perfectly for normal wear after successive resharpenings.
Dynamic Balancing Class G2.5: reduces vibration on the machine spindle, protecting the drive bearings and ensuring a perfectly smooth surface (ready for painting or varnishing).
Mounting Versatility: Ø30 mm and Ø32 mm bores are standard for immediate delivery, with Ø35 mm or Ø40 mm available made to order.

Wood-Based Panels Restriction: ❌ NOT recommended for particleboard, MDF, HDF or exotic wood! The synthetic binder in these materials will prematurely wear the high-speed steel cutting edge.
Alternative Solution: for composite or agglomerated wood panels, the variant with HW (K40) carbide inserts must be ordered.

Choosing the right cutting edge material directly affects finish quality and tool life (swipe left-right on mobile to see the full table):

Material Processed	HSS M2 (6.5% W)	HW (K40) ⭐ (Tungsten Carbide)
Softwood (Fir, Spruce, Pine)	⭐ 100% (No Burns)	❌ Burn risk (Friction)
Hardwood (Beech, Oak, Ash)	80% (Efficient)	⭐ 100% (Durable)
MDF / Particleboard / HDF / Laminated	Not recommended	⭐ 100% (Optimal)
Composite & Exotic Materials	Prohibited	⭐ 100% (Maximum)
Active Insert Thickness	6 mm (Maximum)	3 mm
Number of Resharpenings	Maximum (M2)	Limited (3 mm)
Cutting Edge Hardness	63 – 65 HRC	85 – 92 HRC

Working with Fir, Spruce or Pine? Stay with the HSS M2 variant. It is the only material that guarantees an immaculate light softwood surface without burn marks.
Working with Oak, Beech or laminated panels? Choose the HW (K40) variant, structurally optimized for dense woods without rapid edge dulling.
Bore Configuration: the Ø30 mm and Ø32 mm variant ships immediately from stock. For machines with Ø35 mm or Ø40 mm spindles, select the dedicated option or send a firm pre-order to our technical team.

Mandatory protective equipment: safety glasses (against flying chips), mask or respirator (fine wood dust) and ear protection for prolonged work.
Mind your hands and fingers: keep a safe distance from the cutting zone and use feed/push devices where possible; never reach near moving cutters.
Respect the set's mounting order: the 3 cutters and the spacer ring must be mounted exactly in the order shown in the technical drawing – a wrong order changes the final profile and may unbalance the assembly.
Check the clamping of the whole stack (cutters + ring) and the tightness of the spindle nut before starting the machine.
Respect the recommended speed of 6,000 – 9,000 RPM to avoid vibration or the risk of cutting edge breakage.
Resharpening: we recommend resharpening at a specialized center to preserve the profile geometry and the original rake angle.