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Set of 8 Profile and Counter-Profile Router Bits for Doors with Thermal Gap 40 mm | Code 04.44 | HSS Premium

Set of 8 Profile and Counter-Profile Router Bits for Doors with Thermal Gap 40 mm | Code 04.44 | HSS Premium

SKU:04.44-d35/30

Regular price 3.000,00 RON
Regular price 3.800,00 RON Sale price 3.000,00 RON
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Professional Router Bit Set for 40 mm Solid Wood Interior Doors

Router bit set for solid wood doors with glass, featuring a profile for a decorative joint (Soft-line type). This technology allows for the creation of a fine line at the tenon-mortise joint, providing a refined, three-dimensional aesthetic appearance. This decorative profile accommodates the natural movements of the wood at the joint, effectively masking possible micro-cracks that may appear over time due to humidity variations, maintaining an impeccable door appearance in the long term.

Outer Diameter Outer DiameterAccording to the attached technical drawing
Active Working Space Active Working Space40 mm
Bore (d) Bore (d)Ø35 mm, with a Ø30 mm reduction bush included in the package
Blade Material Blade MaterialHSS M2 Premium (6.5% Tungsten)
Construction Type Construction TypeProfiled router bits brazed with silver alloy (Ag)
Blade Hardness Blade Hardness64 – 66 HRC
Recommended Speed Recommended Speed9,000 RPM
Estimated Yield Estimated YieldUp to 3,000 linear meters (in softwoods, before the first resharpening)
Blade Inserts Blade InsertsBrazed, successively resharpenable at a specialized center; with advanced wear, the router bit body can be re-brazed with new inserts
Set Configuration Set Configuration8 profiled router bits (of your choice) + 1 calibrated spacer ring
Net Weight (Package) Net Weight (Package)9000 g
Country of Origin Country of OriginUkraine

✅ ADVANTAGES OF THE HSS M2 SET:

  • Extra-Fine Cut: HSS M2 steel offers a much sharper cutting edge than carbide (Vidia), resulting in smooth surfaces that require minimal sanding.
  • Thermal Joint System: the geometry of the router bits creates a fine groove at the vertical-to-horizontal tenon joint with a dual role – decorative (the visible contour at the corner gives a more refined, 3D appearance) and functional (the necessary expansion joint for stability of the door in the long term).
  • Easy Resharpening: thanks to the HSS material, the router bits can be resharpened multiple times, ideally at a specialized center, without losing their cutting properties.
  • Perfect Balance: robust body made of treated steel, designed for reduced vibrations at high speeds.
  • Flexible Configuration: choose 8 from the available profiles, depending on your project, plus the spacer ring for fine adjustment on the spindle.

⚠️ LIMITATIONS IN USE (HSS M2 VERSION):

  • Not Recommended for Composites: ❌ We DO NOT recommend the HSS version for chipboard, MDF, HDF, or very hard exotic wood.
  • Correct Solution: for composite materials or demanding applications, choose the version with T.C.T. Vidia inserts.

📊 COMPATIBILITY RATING BY MATERIAL TYPE (HSS M2)

Softwood (Spruce, Pine, Lime) 100%

Excellent: immaculate white finish, no burning on the grain, minimal sanding required.
Hardwood (Oak, Beech) 75%

Good: quality finish, but the cutting edge wears out faster than on softwoods.
Chipboard / MDF / HDF / Laminated / Exotic Wood Not Recommended

Synthetic binder or high hardness prematurely wears out the HSS cutting edge.

💡 For consistently processed hardwoods or for MDF/chipboard/HDF/laminated panels, the equivalent version with T.C.T. Vidia inserts is also available, much more resistant to the abrasive wear of these materials. Please note: Vidia requires constant feed – stopping rotation on softwood can cause burning on the grain.

🦺 SAFETY MEASURES FOR USE:

  • Mandatory protective equipment: safety glasses (against projected chips), mask or respirator (fine wood dust), and earmuffs for prolonged work.
  • Attention to hands and fingers: maintain a safe distance from the cutting area and use feed/push devices where possible; do not manually intervene near moving router bits.
  • Observe the assembly order of the set: the selected profiles and the spacer ring must be mounted exactly in the order and orientation indicated by the technical drawing – an incorrect order alters the final profile (including the thermal joint) and can unbalance the assembly at 9,000 RPM.
  • Check the fastening of the entire package (router bits + ring) and the tightening of the spindle nut before starting the machine.
  • Do not exceed the recommended speed of 9,000 RPM to avoid vibrations or the risk of blade breakage.
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